Consolidated Clamping Assembly Made by Additive Manufacturing
Metal additive manufacturing made it possible to condense a three-part clamping assembly into a single piece.
Share





This clamping unit used in Comau welding and assembly operations was redesigned for additive manufacturing, enabling the three-part assembly (left) to become just one piece (right).
Redesigning a part with additive manufacturing in mind often means simplifying or even eliminating fabrication by combining an assembly into fewer complex components. In a recent application, industrial automation supplier Comau used selective laser sintering (SLS), a powder-bed additive technology, to create in one piece a clamping assembly that had previously been made from multiple distinct parts.
This clamping assembly (pictured above) is used to secure parts of Comau equipment for welding and assembly. The original clamping unit was made in three parts from steel S355JR. The additive-manufactured version was selective laser sintered in just one piece out of ALSi10Mg, resulting in a stronger and lighter component. Light postprocessing was performed on the fitting areas and holes, but no other finishing work was required.
Read more about the redesign and benefits of this additively manufactured clamping assembly from sister publication Additive Manufacturing.
Related Content
-
In Moldmaking, Mantle Process Addresses Lead Time and Talent Pool
A new process delivered through what looks like a standard machining center promises to streamline machining of injection mold cores and cavities and even answer the declining availability of toolmakers.
-
Machine Tool Drawbar Made With Additive Manufacturing Saves DMG MORI 90% Lead Time and 67% CO2 Emission
A new production process for the multimetal drawbar replaces an outsourced plating step with directed energy deposition, performing this DED along with roughing, finishing and grinding on a single machine.
-
Digitalization and Done-In-One Reign Supreme at BIEMH 2024
European manufacturers may have a different balance of markets than their U.S. counterparts, but the practical challenges they must overcome are often similar — as are the solutions.