Ceratizit Milling Tool Enables Dynamic Positioning
Ceratizit USA’s FreeTurn tool is designed to provide dynamic turning capabilities with its slim, axial structure.
Share
Ceratizit USA’s FreeTurn tool features a slim, axial structure that enables users to benefit from 360 degrees of freedom in the axis without the risk of collision.
The dynamic positioning optimizes chip breakage and improves component quality by changing the position during the process. Undercuts or contours, which currently require an additional tool, can be produced. With FreeTurn, shops can rough, finish, contour turn, face or longitudinal turn with the same tool.
With conventional turning processes, a separate tool is needed for every contour. This results in large tool costs and long tool changeover times. With High Dynamic Turning and the FreeTurn tool, together with the freedom provided by the milling spindle, the cutting edge can be changed through rotation about the tool axis, providing huge savings on tools and changeover times. Plus, machining time is said to be reduced by up to 25%.
According to the company, FreeTurn’s advantages include the ability to machine almost all workpiece contours with one tool; run at 40% higher feed rates; reduce empty tool paths by up to 90%; adjust feed rates during processing; improve surface quality; reduce tool changes; and require fewer tool locations.
Compatible CAM software for FreeTurn is available through industry partners, including Exapt, EdgeCAM by Hexagon, GibbsCAM, Heidenhain, HyperMill, SolidCAM, Siemens NX and TopSolid.
Related Content
-
Lean Approach to Automated Machine Tending Delivers Quicker Paths to Success
Almost any shop can automate at least some of its production, even in low-volume, high-mix applications. The key to getting started is finding the simplest solutions that fit your requirements. It helps to work with an automation partner that understands your needs.
-
Quick-Change Tool Heads Reduce Setup on Swiss-Type Turning Centers
This new quick-change tooling system enables shops to get more production from their Swiss turning centers through reduced tool setup time and matches the performance of a solid tool.
-
Shoulder Milling Cuts Racing Part's Cycle Time By Over 50%
Pairing a shoulder mill with a five-axis machine has cut costs and cycle times for one of TTI Machine’s parts, enabling it to support a niche racing community.