6 Trends in Additive Manufacturing Technology
IMTS 2024 features a larger Additive Manufacturing Pavilion than ever before, with veteran suppliers alongside startups and newcomers at the front of the West Building. As you browse these exhibitors, as well as booths found elsewhere at the show, keep an eye out for these trends in AM.
Share




The role of additive manufacturing (AM) in part production is growing, and at , its footprint is expanding to match. IMTS 2024 features a larger Additive Manufacturing Pavilion than ever before, with veteran suppliers alongside startups and newcomers at the front of the West Building. As you browse these exhibitors, as well as booths found elsewhere at the show, keep an eye out for these trends in AM:
1. Larger Build Volumes
More options for large-format additive manufacturing (LFAM) are represented this year. While there’s no standard for what makes a printer “large,” expect to see expanded build volumes compared to years past and more systems making use of robots to extend their reach. Keep in mind that larger build volumes are useful not just for building larger parts but also for printing larger batches of smaller parts at once.
For processes such as wire arc additive manufacturing and pellet extrusion as seen here at Formnext 2023, using a robot to provide the motion of the printhead can be a flexible way of extending the build envelope to create larger components.
2. New Options in Metals
From more affordable equipment to new processes to fresh takes on older technologies, there is more variety this year in additive machines for metal part production. Keep an eye out for directed energy deposition (DED) systems designed for the shop floor; multiple “flavors” of electron beam melting (EBM); and various types of sinter-based processes. Also, look beyond the AM Pavilion for hybrid machines and others. If you haven’t reevaluated metal 3D printing options recently, this is the time to do so.
DED systems that use wire as their feedstock can be more user-friendly than powder-based systems simply because material handling becomes easier.
3. Productivity Advances
New 3D printers and updates to existing systems are making processes faster and more productive. Look for features geared toward speed and efficiency, particularly amongst laser powder bed fusion (LPBF), fused filament fabrication (FFF) and stereolithography 3D printers.
3D printed parts such as these medical implants will almost always require some form of postprocessing such as finish machining (which means they will also require cutting tools and workholding solutions).
4. The Other Parts of the AM Workflow
3D printing is the core step in additive manufacturing, but it is preceded by material selection, design and build preparation, and followed by postprocessing and finishing. Whether you have a specific process or printer in mind, take time to explore the other hardware and software you might need — including visiting other pavilions.
Working with a service provider can be a good way to dip into additive manufacturing, as well as an option for digitizing inventory so that spare parts like these air ducts can be produced on demand.
5. Services Available
Successfully implementing 3D printing doesn’t necessarily mean owning the equipment internally. For companies not yet ready to commit to additive, or for those with AM needs extending beyond their own equipment, you’ll find a number of service providers scattered throughout the AM Pavilion ready to help with your next project.
6. Smarter Additive Manufacturing
Software suppliers are improving 3D printing outcomes with tools for part design, build preparation, traceability, simulation and more. Artificial intelligence (AI), machine learning, computer vision, sensors and more are making additive manufacturing more reliable, as well as more automated. The next phase of AM is optimized, intelligent and responsive — and you’ll find the tools enabling this at IMTS.
About the Author
Stephanie Hendrixson
Stephanie Hendrixson reports on 3D printing technology and applications as executive editor for . She is also co-host of , a video series that highlights unique, unusual and weird 3D printed parts, and co-host and creator of the .
Related Content
FANUC Details Robotic Vision, ROBODRILLS and More at IMTS 2024
FANUC’s IMTS 2024 booth includes real-time demonstrations that show the abilities of its equipment, including robots, controllers and machine tools.
Read MoreSMW Autoblok Workholding, Automation Solutions Optimize Milling, Grinding Operations
IMTS 2024: SMW Autoblok presents the WPS XL for milling, measuring and grinding operations with five-axis and large part workpieces, as well as several products from its electronics and automation line.
Read MoreGoing Hands-On with Heidenhain and Acu-Rite Solutions
Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.
Read MoreEmuge-Franken Skiving Tools Improve Precision for Tool Grinding Machines
Emuge-Franken USA is showcasing its line of clamping and skiving tool solutions, designed to improve precision and accuracy in tool grinding machines.
Read MoreRead Next
Setting Up the Building Blocks for a Digital Factory
Woodward Inc. spent over a year developing an API to connect machines to its digital factory. Caron Engineering’s MiConnect has cut most of this process while also granting the shop greater access to machine information.
Read MoreWhy We Ask Machine Shop Leaders to Speak at TASC – The Automated Shop Conference
TASC is our industry’s premier peer-to-peer automation stage where America’s shop leaders refine the art of metalworking and CNC machining. For conference speakers, it's also an opportunity to showcase your skills and gain exposure for your business. Here are five why stepping into the spotlight at TASC could be your smartest move toward elevating your shop.
Read MoreShop Tour Video: You've Never Seen a Manufacturing Facility Like This
In the latest installment of our “View From My Shop” series, explore Marathon Precision’s multi-process approach to manufacturing, where blacksmiths and hand-forged dies meet state-of-the-art CNC machining. Discover how restoring classic muscle cars and building custom art projects creates a dynamic shop culture — and draws top talent to this unique and innovative metalworking facility.
Read More