Measurement Tools for Machining

Measurement tools are used to verify that a part’s dimensions conform to required tolerances. They include calipers, micrometers, gages, CMMs and profilometers.

Marathon Precision’s Engineering Playground: One Shop’s Secret to Sustaining High Tech, Low-Volume and High Morale
Inspection and Measurement

Marathon Precision’s Engineering Playground: One Shop’s Secret to Sustaining High Tech, Low-Volume and High Morale

Half an airplane on the wall, a ten-foot metal dragon, and a full-blown recording studio might not scream “manufacturing efficiency,” yet Marathon Precision proves otherwise. Here’s how forging, complex CNC operations and staff-driven creative projects combine to fuel the shop’s productivity and profitability.

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ESSENTIAL READING

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How to Evaluate Measurement Uncertainty

Manufacturing and measurement are closely coupled. An important consideration for the use of measurement results is the associated measurement uncertainty. This article describes common metrology terms and provides an example uncertainty analysis.

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6 Machine Shop Essentials to Stay Competitive

If you want to streamline production and be competitive in the industry, you will need far more than a standard three-axis CNC mill or two-axis CNC lathe and a few measuring tools.

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Basics

How to Choose the Correct Fixed-Body Plug Gaging Solution

The two types of fixed-body plug gages are both accurate, fast and easy to use. Consider these factors when selecting one for your gaging application.

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Measurement

Rethink Quality Control to Increase Productivity, Decrease Scrap

Verifying parts is essential to documenting quality, and there are a few best practices that can make the quality control process more efficient.

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Measurement

How to Calibrate Gages and Certify Calibration Programs

Tips for establishing and maintaining a regular gage calibration program.

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Basics

How to Choose the Correct Measuring Tool for Any Application

There are many options to choose from when deciding on a dimensional measurement tool. Consider these application-based factors when selecting a measurement solution.

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Latest Measurement News And Updates

Chromasens Camera Supports Inspection of Large, Complex Parts

The 3DPIXA pro dual 200 µm camera is designed to scan large, complex or irregularly shaped objects for flaws.

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Measurement

Davi Laser Measuring System Adds AI to Plate Rolling

The iVision system features a laser head that moves up and down in the vertical axis as well as tilts, which is said to put the laser blade in the ideal position for measuring a radius regardless of its size.

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Measurement

Nikon Inspection Systems Provide Stable, Micron-Level Measurement

Nikon’s NEXIV VMF-K Series is a high-performance video measuring system that is said to significantly improve measurement throughput.

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Automating Double-Flank Gear Testing

The form and surface finish of individual gears are becoming more demanding. Automated double-flank rolling tests are a particularly realistic measurement that simulates the behavior of the gears in operation.

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Measuring Torque, Thrust Force for Smart Drilling Operations

To monitor drilling operations for smart manufacturing solutions, torque and thrust force can be measured.

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A 100-Year-Old Measurement Tool That is Still Used Today

The reed mechanism was a breakthrough in high-precision measurement and is still used today for sub-micron or even nanometer resolution applications.

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Featured Posts

Building Temperature Compensation Into the Gaging Station

As production tolerances become ever tighter and the error margin for measurement results shrinks, manufacturers must consider thermal fluctuations in their inspection processes.

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Visible Touch: Tactile Sensor Enables Multi-Purpose Inspection

Not only can Gelsight’s tactile sensor detect and evaluate defects, but it can also measure part features, surface roughness and even contamination.

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Measurement

3 Tips for Properly Making Form Measurements

Determining the shape of a workpiece is required in many manufacturing processes. Keep in mind these important points to ensure that you master the process.

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A Balancing Act for Differential Gaging

Differential gaging measures using two devices, which has advantages over standard, comparative measurements using a single sensing head. These include the ability to measure size without regard to position.

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IMTS

Going Hands-On with Heidenhain and Acu-Rite Solutions

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

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Solid Diamonds and a Speakeasy: Meeting Q-Mark Metrology

Q-Mark has built its metrology business by providing what customers need, when they want it. This goes for its IMTS booth, too, with free drinks alongside custom technology.

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FAQ: Measurement

What is a caliper?

Calipers, which can be Vernier, dial or digital, are versatile tools for basic length measurement. They can be used on the shop floor, in the inspection room or even in the home by hobbyists.

Source: Caliper Tips And Tricks

What is a micrometer?

A micrometer consists of two opposing surfaces, a stationary anvil and a moveable spindle. On most micrometers, these hardened steel or carbide-tipped contact surfaces are flat. However, micrometers can also be equipped with contact tips with unique forms for measuring special part characteristics.

Convenience is one of the reasons the micrometer is often the tool of choice for length/diameter measurements. The basic micrometer provides direct size information quickly, has high resolution and is easily adaptable to many different measurement applications.

Source: How to choose a micrometer that fits your needs

What is a gauge?

Gages are indirect reading instruments. The measurement units live not on the scale but off-site (for example, in a calibration room), and a master or other standard object acts as their substitute. The workpiece is compared against the master and only indirectly against the measurement units. The gage thus evaluates not the dimension itself, but the difference between the mastered dimension and the workpiece dimension. Examples of these comparative gages include an adjustable bore gage, mechanical snap gages or bench stands with dial indicators.

Gages tend to be faster and more accurate than measuring instruments. This is because they are dedicated to a particular size, and over their short range, they produce higher resolution and hence, greater accuracy.

Source: When Gaging Becomes Measuring That Becomes Gaging

What does CMM mean?

A coordinate measuring machine (CMM) is a measurement tool that consists of a motion system, a probing system, a computer and measurement software.

Source: Machining 101: What Are Coordinate Measuring Machines?