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Hexagon Manufacturing Intelligence has released new in-machine measurement technologies to increase the variety of probing and tool-setting options for manufacturers. Hexagon’s multi-sensor machine tool measurement capabilities now include compact tactile radio probes and a flexible tool-setter that can be used interchangeably to identify and correct production problems early in the production process.

Hexagon says its new M&H R-400 multi-sensor radio probe system can be used to fulfill both in-machine workpiece measurement and tool-setting requirements. The system can be used for machining setups with any machine tool, measuring complex, free-form geometries with tight tolerances and checking machine kinematics.

The dual-purpose M&H R-400 probe system is allegedly the first tactile probe on the market that includes a built-in display. It enables users to save or load settings and to switch between tactile-sensor and tool-setting functions. Designed for shop-floor flexibility, the system can also be used as a radio probe by equipping it with a probe shank or as a radio tool setter by mounting it on a tool-setter base. In addition, the probe can help cut costs by eliminating storage of replacement sensors, as only one device needs to be stored.

The system also features an illuminated ring that completely surrounds the probe body and lights up to indicate current performance conditions and activities, so that operators can easily see the status of the system.

The M&H TP-R-400 tactile radio probe is available with three different measuring units. Additionally, an extension of up to 200 mm in length can be used to bring the measuring unit closer to the measurement area.

Hexagon’s M&H TS-R-400 tool-setter can be mounted flexibly in the machine space to suit different inspection needs. It can also be mounted on a magnetic base so that it can be removed when not in use, such as after initial tool checks prior to the machining process.