Cutting Tools

Cutting Tools

Turning Grades Bring Wear Resistance to Stainless Steel Machining

Sumitomo Electric Carbide offers its AC6030M and AC6040M turning grades for machining stainless steels.

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Cutting Tools

Tool Coating Supports Routine Machining of Various Metals

Ti-Coating offers its Tinalox SN2 PVD coating for indexable carbide tooling.

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Cutting Tools

CVD-Coated Grade Delivers Chipping, Peeling Resistance

Tungaloy’sT515 CVD-coated grade features a substrate and coating structure that suits it to machining cast iron.

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Milling Tools

Double-Sided Shoulder Mills Achieve High Surface Quality

The VSM490 double-sided shoulder milling platform from Widia achieves true 90-degree shoulders and floors with high-quality surface finish for markets such as transportation and moldmaking.

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Basics

Breaking Chips and Controlling Burrs when Machining Automotive Transmission Components

Chip control is the bane of every shop’s existence and knowing how to consistently break chips and control burrs in ductile steels like SAE 1018, 1020, and 8620 is the holy grail of the tooling industry. When a shop experiences chip control issues, it affects their bottom line either through machine downtime, scrapped or reworked components, lost inventory due to broken tools or even employee injury.

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Basics

Tips on Breaking Chips When Turning Transmission Parts

Components for automotive transmissions are typically made of ductile steels such as SAE 1018, 1020 and 8620. Turning these parts is often plagued by problems with long, stringy chips. This article from Sandvik Coromant addresses the complex variables and strategic trade-offs that must be considered in designing the most effective insert for this application. The insights into the problem and its solution will help anyone think more clearly about vexing chip control issues.

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Holemaking

A Really, Really Big Boring Bar

The developers are calling it the world’s largest anti-vibration boring bar—one that is capable of machining a bore 12 inches in diameter and as long as 165 inches. Sandvik Coromant designed and manufactured this boring bar in cooperation with lathe builder Gurutzpe Turning Solutions.

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Milling Tools

Groove Milling Cutters Suit Narrow, Deep Cutting

Sandvik Coromant’s CoroMill QD cutters are designed to ease chip evacuation during groove milling and part-off operations.

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PCBN Insert Grade Cuts Rough, Abrasive Materials

The CBN600 universal polycrystalline cubic boron nitride (PCBN) insert grade from Seco Tools brings cost-effective performance to high-volume rough turning operations that involve gray cast iron, high-chrome iron and high-manganese steel.

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New Cutters Enable Old Mill to Handle “Crusty” Forgings

Cyber Manufacturing receives forgings with thick and abrasive oxide "crusts" that used to slash cutter insert life on its older machine. With the Ingersoll Hi-QuadXXX indexable insert face mill, the shop gets longer tool life and improved material removal rates.

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