Die/Mold

Five-Axis

Cutting To The Model

This mold shop's cutting tool strategies help it eliminate hand spotting altogether by machining complex molds directly to the CAD model.

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CAM Software Is The Driving Force

Doug Noxell knew he had the right software for machining to zero, so he created a shop to add the rest of the capability.

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Die/Mold

Hard Milling With Tandem Toolholding

A combination of toolholding choices lets this die shop get the most performance from its small-diameter tools.

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Die/Mold

An Overview Of 3+2 Machining

An introduction to 3+2 machining: how it works and what it can do for your machine shop.

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Milling Tools

Mainstream Technology Keeps Shop On Track

In its toolroom, Branchline Trains takes a practical approach to machining with end mills as small as 0.005 inch in diameter.

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Five-Axis

Thinking Big

This shop specifies large machine tools for the machining possibilities of the future. To prepare for the feed rates the shop expects to use one day, the latest large gantry mills apply linear motors on all three linear axes.

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Die/Mold

Strategic Magnetic Workholding

Switching to a modular form of magnetic workholding enabled this global retread supplier to accommodate a greater number of parts in one setup while accelerating cycle times.

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Die/Mold

Practical Tips For High Speed Machining Of Dies And Molds

In die/mold work, the programmer can make the HSM process dramatically more effective. Here are some tips.

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Automation

Making Programming Hands-Free (Almost)

Feature-recognition CAM software helps this technology company's internal mold shop deliver critical molds more quickly. A programmer is still needed, but the software automation saves considerable time.

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Die/Mold

The Hard Milling Imperative

Hard milling allows mold components to be machined in the hardened state, thus skipping several expensive and time-consuming processes such as electrical discharge machining and hand polishing. 

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